Mallory-ignition Mallory COMP PUMP SERIES 160FI ELECTRIC FUEL PUMP Manuel d'utilisateur télécharger pdf

COMP PUMP

SERIES 160FI ELECTRIC

FUEL PUMP PART NO. 5160FI

DO NOT RUN THIS PUMP WITHOUT FUEL

(EXCEPT FOR BRIEF PERIODS WHILE PRIMING).

GENERAL INFORMATION

The COMP PUMP® 160FI Series Electric Fuel Pump is a

high pressure fuel pump designed for fuel injection applica-

tions. In all cases, this fuel pump must be used with a

return style (bypass) fuel pressure regulator. Using the pump

with any other type of regulator (or no regulator) will result in

severe fuel pump damage. We recommend the following

return style fuel pressure regulators:

4–25 PSI Part No. 4307M (gasoline or alcohol)

30–100 PSI Part No. 4305M (gasoline or alcohol)

You must install a fuel return line between the fuel return

port of the regulator and the fuel tank. We recommend at

minimum a #8 AN (1/2”) fuel return line.

Be sure to install a suitable fuel filter (max. 100 micron)

between the fuel tank and the fuel pump, such as the

Mallory COMP FILTER® Series Part Nos. 3140, 3500, or

3175. This prevents debris from becoming wedged in the

fuel pump’s gears and locking it.

An additional fuel filter (maximum 10 micron, such as the

COMP FILTER® 160 Series Part No. 3160) must be installed

between the fuel pump and the injectors. This prevents

debris from clogging the injectors.

This pump is assembled with the inlet port on the right and

the outlet on the left. However, by loosening the bolt on the

clamp portion of the coupler housing, the lower pump

housing can be rotated so that the inlet is on the opposite

side (see Figure 4).

MOUNTING PROCEDURE

Step 1

Mount the pump as close as possible to the fuel tank (at or

below the level of the fuel tank pickup) in a well ventilated

area with minimal exposure to road debris. Avoid exposing

the pump and fuel lines to moving parts and hot surfaces,

such as the exhaust system.

Step 2

Using the pump mounting bracket as a template, locate

mounting holes on a solid member, such as the vehicle

chassis. Drill clearance holes for 5/16” bolts. NOTE: Pump

may be mounted at any angle.

Step 3

Connect 1/2” (or –8AN) or larger fuel lines as shown in

Figure 1.

Step 4

Your system must have a Return Style Fuel Pressure

Regulator near the injection system. For maximum

efficiency, mount the pressure regulator as close as possible

to the injection system. See instructions packaged with the

regulator. The regulator may be installed just before or just

after the fuel injection.

Parts Included in this kit

1 COMP PUMP® 160FI Series Electric Fuel Pump

2 Fittings, 3/4-16 x #8 AN Flare

2 O-rings, Nitrile 0.644ID x 0.087THK

SPECIFICATIONS

Maximum recommended operating pressure:

60 PSI continuous, 100 PSI intermittent

Fuel pump thread sizes: Inlet/outlet, 3/4-16 (#8AN)

Recommended fuel line size: 1/2” (or #8AN)

Current draw: 14 AMP Typical

Oil pressure switch rating: 25 AMP

Fuel pump over current protection: 25 AMP fuse

Fuel application: Gasoline or Alcohol

FORM 1552M 04/05

INSTALLATION INSTRUCTIONS

1MALLORY IGNITION www.malloryracing.com

1 2 3 4

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Page 1 - FUEL PUMP PART NO. 5160FI

COMP PUMP®SERIES 160FI ELECTRICFUEL PUMP PART NO. 5160FIDO NOT RUN THIS PUMP WITHOUT FUEL (EXCEPT FOR BRIEF PERIODS WHILE PRIMING).GENERAL INFORMATION

Page 2 - WIRING PROCEDURE

FIGURE 12 www.malloryracing.com MALLORY IGNITIONWIRING PROCEDUREWiring a pump to an oil pressure switch will provide power only when the ignition swit

Page 3 - FIGURE 4

3MALLORY IGNITION www.malloryracing.comFIGURE 4ITEM NO. DESCRIPTION1. Lower Pump Housing2. Clamp Bolt3. Coupler Housing4. Coupler5. Gasket, Bracket Vi

Page 4

FORM 1552M04/05Made in U.S.A.Printed in U.S.A.MALLORY IS A DIVISION OF THE MR. GASKET PERFORMANCE GROUP10601 MEMPHIS AVE. #12, CLEVELAND, OH 44144216.

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Mallory-ignition Mallory COMP PUMP SERIES 160FI ELECTRIC FUEL PUMP Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Pour la voiture Mallory-ignition Mallory COMP PUMP SERIES 160FI ELECTRIC FUEL PUMP . Mallory Ignition Mallory COMP PUMP SERIES 160FI ELECTRIC FUEL PUMP 5160FI User Manual Manuel d'utilisatio

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